Alumina in Calico Glazes

Increased alumina suppresses the calico markings in the high zinc, low alkaline earth glazes derived
from Hans Coopers glaze #404. I've characterized the puzzle-like geometric markings in these glazes
as calico, which to me are reminiscent of the fanciful floral calico fabrics of my youth.

The calico markings are a non-uniform mixture of distinct materials differing both in color and texture,
i.e. separate phases within the glaze, analogous to the state of oil and vinegar in salad dressing.

I've tested in excess of one hundred calico glazes, and found that increasing alumina suppresses the
calico markings. Alumina at 0.35 molecular equivalents seems an upper limit for prominent calico markings.

Three glazes are shown here:

glaze 1       cooper_404_1Na_PZn_v5
glaze 2      cooper_404_1Na_PZn_PAl
glaze 3        cooper_404_1Na_Z4E_0

Both glazes 2 and 3 have higher alumina than glaze 1, and diminished calico markings.



Image of the glaze cooper_404_1Na_PZn_v5

full view

inside

full view

outside

the baseline glaze with lower alumina



Image of the glaze cooper_404_1Na_PZn_PAl

full view

inside



Image of the glaze cooper_404_1Na_Z4E_0

full view

inside

full view

outside



bowls are ~3.5 inches in diameter



oxidation firing to cone 10 in an electric kiln

Firing profiles

Up Fire profile cone 10

150 deg F an hour to 250 deg F

400 deg F an hour to 1800 deg F

300 deg F an hour to 2050 deg F

120 deg F an hour to 2310 deg F with a hold of 20 minutes at 2310 deg F

Down Fire Profile cone 10

300 deg F an hour to 1850 deg F then a 2 hr hold at 1850 deg F

300 deg F an hour to 1750 deg F then a 1 hr hold at 1750 deg F

300 deg F an hour to 1700 deg F then a 3 hr hold at 1700 deg F

25 deg F an hour to 1650 deg F then a 1 hour hold at 1650 deg F



Clay body is a grolleg porcelain from Clay Art Center in Tacoma, WA.



glaze compositions

Empirical Formula cooper_404_1Na_PZn_v5:

K2O        0.07
Na2O       0.23
CaO        0.04
MgO        0.01
BaO        0.20
ZnO        0.45

Al2O3      0.33

SiO2       2.43

molecular percent Silica 64.7%

added:

1.5% Nickel Oxide



Empirical Formula cooper_404_1Na_PZn_PAl:

K2O        0.07
Na2O       0.26
CaO        0.04
MgO        0.01
BaO        0.20
ZnO        0.42

Al2O3      0.36

SiO2       2.4

molecular percent Silica 63.8%

added:

1.5% Nickel Oxide



Empirical Formula cooper_404_1Na_Z4E_0 :

K2O        0.06
Na2O       0.14
CaO        0.04
MgO        0.01
BaO        0.32
ZnO        0.43

Al2O3      0.36

SiO2       2.44

molecular percent Silica 64%

added:

1.5% Nickel Oxide



Remarks

The first two glazes (cooper_404_1Na_PZn_v5, and cooper_404_1Na_PZn_PAl) are dunted. The glaze
cooper_404_1Na_PZn_PAl broke apart into many pieces and, for photographic purposes, is held together
by duct tape. The transverse section (i.e., cross section), of the crack is revealed on the pieces,
and is seen to be nearly entirely crystalline, rather than the glassy surface one expects of a glaze.

I do not know the cause yet can speculate. It is possible that the many micro-crystals act as boulders,
preventing thermal contraction of the cooling glaze.

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